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IVECO 2.3 35s12 2005 not starting but starts on easy start
Topic Started: Jan 27 2014, 11:04 AM (6,769 Views)
DJ_B4L
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hi guys i have got a 2005 model 2.3 35s12 model iveco which doesnt want to start on its own no matter how many times you try

when i remove the air filter and spray some easy start it starts and can be driven all day without any issues up hill, motorways
pulls perfectly no power issues

when stopped it wont start again without easy start

so needs easy start each time to start it

any help with be great what are the common faults on these engines for starting problems thanks
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yiannism
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Hello,

I think you should check the pre heating system ..
Glow Plugs or anything to do with fuel and heating..

Is it very cold ? or does this happen if the engine is also hot and running ??
Does it start straight after turning off ?? when engine hot ??
Regards
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woodymk1
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sounds like a bad sensor somewhere could be crank sensor or cam sensor but now you've had it on easy start it'll probably never start without it now its bad stuff engine get hooked on it also it'll knacker top end try changing the sensors and checking all wiring to injectors and glow plugs if that all fails go get it plugged in to find what fault codes are present
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DJ_B4L
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yiannism
Jan 27 2014, 12:42 PM
Hello,

I think you should check the pre heating system ..
Glow Plugs or anything to do with fuel and heating..

Is it very cold ? or does this happen if the engine is also hot and running ??
Does it start straight after turning off ?? when engine hot ??
Regards
hi buddy it does it all the times even if i had it running for few hours or even if i been driving it all day whether hot or cold it refuses to start without easy start

i been reading other threads were people had a similar fault as mine

i have so far taken each plug off one injector at a time to see if it start alot of people mention that i should still start if its a faulty injector and run on three cylinders

i dont this test no start same as before

im in uk in england weather is around 8-10 degrees so not that cold


woodymk1
Jan 27 2014, 01:12 PM
sounds like a bad sensor somewhere could be crank sensor or cam sensor but now you've had it on easy start it'll probably never start without it now its bad stuff engine get hooked on it also it'll knacker top end try changing the sensors and checking all wiring to injectors and glow plugs if that all fails go get it plugged in to find what fault codes are present
thanks il try and see if i can find a way to test the sensors

iv read alot about the engine getting used to the stuff il try and only use very little
Edited by DJ_B4L, Jan 27 2014, 11:12 PM.
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Chris1991
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Turn you ignition on , quickly poke ya head under ns cab , listen out for the low pressure fuel pump working if not giv it a tap if it starts workin buy a new one, cus it will stop again if not check electrics to it , some times wiring rubs through on rad couling at front , common fault this , dont get to technical always start from basics , or you could just pop the pipe of filter head to see if you have a feed to it
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Saddlesore1000
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If it happens when the engine is warm and the electric lift pump is running then my bet is a faulty injector returning too much fuel and dropping the pressure in the fuel rail. The Easy Start gets the engine turning fast enough for the high pressure pump to get enough pressure built up and then the injectors work.

I'd get the injectors 'leak back' checked.
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blogsdevon
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Sounds strange but i had a similar problem and found it was low voltage during cranking ie a dodgy battery (breaking down under load ) try bump starting it if it starts the battery could be the culprit , also sometimes the starter motors can be so worn they draw to much current thus lowering the voltage below what the ecu will fire the injectors to enable the engine to start
Hope this helps
Robin
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cieranc
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When I've seen this problem, it's been a failed crank sensor.

The engine can run off the cam sensor alone, but only if the engine is already running. The starter motor doesn't spin the engine over fast enough for the cam sensor to get a useable reading.
But the starter motor spins the engine fast enough for the crank sensor to pick up.

The easy start picks the engines RPMs up enough for the cam sensor to get a signal, then it runs fine.
It only takes a tiny squirt of easy start to make the engine spin faster, then the engine fires into life easily.


But if you need to use a lot of aerosol, and the engine slowly chugs into life, then I'd suspect the problem is elsewhere.

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j.s commercials
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have you had a leakoff test done on the injectors
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mickymna
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Hi,we have the same problem on 2005 2.8 iveco daily but ours also cuts out once revved up to 2500-3000 revs.checked injectors all fine,checked inline pump under the vehicle and that works fine.
Replaced pressure control valve on the back of the fuel pump and vehicle started no problems,but would still cut out once revved.We then replaced rail pressure sensor and vehicle was running perfect.Took out for a test drive and 10 minutes later it cut out again,and would not start without easy start!! any suggestions? would it be wise to replace crank sensor?
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muli
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Having similar problems on mine atm, replaced low pressure pump awhile ago, now high pressure pump. Iveco technician made a mention of the crank itself having slack so crank angle sensor cant tell its position. diagnostics throw "crank speed" error. apparently would explain a leak in the engine block + rear main seal.
Edited by muli, Jun 18 2014, 07:02 AM.
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cieranc
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To test that, get a short crowbar, crawl underneath the gearbox and see if you can lever the flywheel. We've had 2.8 engines that only have a thrust bearing in one end of the crankshaft, the crank then eats through the bearing journals, allowing excess endfloat.
The flywheel could be pulled back and forth about 8mm, enough to pull the flywheel away from the sensor.

Iveco eventually agreed to supply the new crank, bearings and bottom end kit FOC, as this was a design fault.
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